1 FloBoss 107 ROCNOC User Manual Calgary Edmonton Burnaby Fort McMurray Fort St. 16 User Program 1 Display#23 Well DB User Program 2 Display#25 Meters and Proving 17 3.5 User Program Configuration Screens (Analog) If using analog and pulse inputs for flow, density, and temperature (such as with a Turbine flowmeter or Micro Motion with Analog/Pulse outputs), then refer to this section for basic configuration recommendations. The I/O used by the NOC system will vary depending on the options used in the program. Using Micro Motion Transmitters Micro Motion Transmitter Configuration: Note: If using a pulse input for Coriolis meter the scaling has to be 60 pulses / kg Volume Units Mass Units Density Units Temperature Units m3 / min kg / min g / cc Deg C Modbus Address 1 Communications 19,200 Baud / 8 Data Bits / No Parity / 1 Stop Bit 18 The mapping of most I/O points is done in the User Program.
In User Programs select FB107 NETOIL ROCNOC1 / Display #22 ROCNOC / #1 menu. The NOC Configuration #1 & #2 allows configuration of each of the two NOCs. The inputs will be mapped in as a pulse for Mass flow and analogs for Density and Temperature if required, see highlighted area below If using analog and pulse for the Density, Temperature and Mass rate inputs then scale the inputs to match the scaling from the Micro Motion transmitter and FB107. The TLP for the analog and pulse will have to be entered to match the input points. Using Turbine Meters The program is expecting scaling units to be in pulses/m3.
Map the turbine per below in the NOC Configuration display. Turbine: Volume Units: Pulses/M3 (Metric). 20 3.6 Associated Hardware Configuration Drexelbrook If a Drexelbrook BS&W monitor is used with the systems it should be configured to account for density changes due to temperature when used with a turbine meter. If used with a Micro Motion meter the system can correct to temperature and composition density changes. The Drexelbrook should be configured with a 5 second dampening time. Consult Spartan Controls for calibration information regarding the water cut monitor.
Temperature: If using an external temperature measurement, either an RTD input or Analog Input must be configured, screens are illustrated below: RTD Input Analog Input. 21 3.7 NOC Configuration Screen In User Programs select FB107 NETOIL ROCNOC1 / Display #22 ROCNOC / #1 menu. The NOC Configuration #1 & #2 allows configuration of each of the two NOCs. This configuration must be complete for the well testing to function properly. 22 The parameters of this screen are described in the following table.
Parameters NOC Name Maximum # of Wells Start / Stop Toggle (1 = Toggle) Description A 20 character identifier for the NOC. The number of wells, 1 to 15, the NOC will be working with. It is used to reduce the number of wells a user scrolls through on the display.
A value of 0 disables the NOC. To start or stop a test enter a value of 1 into this location. While in test Start Toggle = 1 Then Logger Enabled = 0 (DEFAULT) Logger is NOT Enabled.
Other Functionality Start Toggle 1 BUT 104 does nothing Density TPL (0,0,0) for Modbus Temp TPL (0,0,0) for Modbus This input is used for defining the Micro Motion density input for liquid measurement applications. The input can be mapped to an AI or by Modbus using TLP 0,0,0. This input is used for defining the temperature input for liquid measurement applications.
The input can be mapped to an RTD, AI or by Modbus using TLP 0,0,0. When using a Modbus input the measurement will be supplied by the Micro Motion meter and will only have a temperature accuracy of +/-1C. 23 Gas AGA Calculation This entry defines the number of AGA gas calculation required by the system. = 1 gas flow using well database = 2 gas flows using well database = 11 gas flow using AGA only = 12 gas flows using AGA only Mass Rate TPL (0,0,0) for Modbus Meter Factor Soft Point Destination TLP Page 1 Soft Point Destination TLP Page 2 Pressure Input TLP (0,0,0) for Modbus This input is used for defining the Micro Motion mass flow input for liquid measurement applications.
The input can be mapped to a PI or by Modbus using TLP 0,0,0. The system accepts the input by mass to allow for enhanced gas handling features. The Micromotion Mass Flow Transmitter produces a mass rate and density to the FB107 flow computer. A proving screen can be set up on the user defined display to allow either mass or volume meter proving to be accomplished. This should not be changed. The index of a softpoint, 1 to 32, to which the NOC configuration values are written, or from which a test can be configured, started, or stopped.
This should not be changed. The index of a softpoint, 1 to 32, to which the NOC configuration values are written, or from which a test can be configured, started, or stopped.
This input is used for defining the pressure input for liquid measurement applications. The input can be mapped to an AI or by Modbus using TLP 0,0,0 if a pressure transmitter is wired into the Micro Motion transmitter. The pressure input is used to account for pressure effects on the liquid density when performing water cut calculations using the inferred density method. 24 Test Status Test Well Print Command The status of the current well test. A value of 0 means the NOC is stopped or not testing a well, a value of 1 means the NOC is purging, and a value of 2 means the NOC is testing a well.
The number of the well currently being tested or of the well last tested. The number of the well to test can be selected using the host software, user display or by soft point entry and is displayed here when the test is started.
This entry is only used for Well Test mode not LACT mode. Changing a well number in LACT mode is made at the LACT Enable entry.
A value used as a printer trigger. This trigger is set to 1 when a well test is stopped, automatically or by the user, and between 1 and 3 when the operator uses the LCD to print well test history. This trigger is set to 1 when a well test is stopped, automatically or by the user, and between 1 and 3 when the operator uses the LCD to print well test history. The values 1 to 3 correspond to the history of the last three well tests, 1 being the most recent. Last Well The number of the last well tested. Start Date Start Time The date of the start of the current or last well test.
The values are in the format mmdd. For example, if the test started on March 31, 2010 at the date values would be 331. The time of the start of the current or last well test. The values are in the format hhmm. For example, if the test started at 11:43am, the time values would be 1143.
25 Current Test Accumulated Hours Current Accumulated Gas Current Accumulated Oil Current Accumulated Water Low Monitor Switch Point High Monitor Switch Point The duration, in hours, of the current or last well tested. If a well is to be purged before being tested, the purge time left, in hours, is displayed. Accumulated gas for the current or last well test when Gas Accum AGA is non-zero. E3M3 (MSCF) Accumulated oil for the current or last well test in M3.
Accumulated water for the current or last well test in M3. The range point of the low range water cut monitor. When a Drexelbrook is NOT installed this should be set for an entry of 0. With a Drexelbrook installed the point is typically 4.5%. The maximum low range monitor setting is 9.5% The point where the high range monitor takes over operation.
There should be a 0.5% offset between the low and high switch point. This value is typically set for 5%. Low Monitor Input TLP The mapping point to the low monitor input. Typically 3,8,14 or AI (A9). If not configured, or not valid, enter 0.0 High Monitor Input TLP Low Monitor EU Value High Monitor EU Value The mapping point to the low monitor input. If an external high range water cut monitor is not being used enter 0,0,0 to disable the input.
Entering a 0,0,0 will not affect the water cut operation of the Micro Motion density inferred water cut calculation. This entry is only used for additional water cut devices Engineering Unit (EU) value of water cut monitor input. Engineering Unit (EU) value of water cut monitor input. 26 Low Monitor Flag (0 = BSW Dielectric) (1 = AIN% CUT) S & W Dielectric K of Oil S & W Dielectric K of Water Low Monitor Inst Cut Well Oil Density at Standard Temperature Pressure Compensated Well Oil Density Well Oil Density Corrected to Flow Temperature Well water Density at Standard Temperature Well Water Density Corrected to Flow Temperature NOC Calculated Cut Applied Instantaneous Cut Average Cut Over Test Period Defines the low range monitor type. If set to 0, the program will assume an S&W device. Drexelbrook) If set to 1, the program will assume an analog device, with%water output.
The dielectric of oil at operating temperature. This is only used when the Low Monitor Input is enabled. The dielectric of water at operating temperature.
This is only used when the Low Monitor Input is enabled. The instantaneous cut or percentage of water in mixture at operating temperature, expressed as a percentage, when the Low Monitor Input is enabled. The oil density at 15C of the current well selected. This value is from the well database entry. If a pressure transmitter is used this value will represent the oil density with pressure effect.
The oil density of the current well selected at flowing temperature. This value is from the well database entry at 15C then corrected to the current flowing temperature. The water density at 15C of the current well selected. This value is from the well database entry.
The water density of the current well selected at flowing temperature. This value is from the well database entry at 15C then corrected to the current flowing temperature. The instantaneous water cut using the density inferred water cut calculation.
The instantaneous water cut used by the system. In most applications this will be either the Micro Motion or Drexelbrook water cut reading. Average water cut of all water cut devices used in the water cut calculations. 27 Average Production For 24 Hours Average production in M3 based on a 24 hour test. TLP 22,0,39 is the result of instantaneous FLOW RATE PER MINUTE CORRECTED TO 15C x METER FACTOR and PRORATING IT TO THE INSTANTANEOUS CORRECTED FLOW RATE PER DAY LACT Enable/Well Select There are 2 operating modes for the system WELL TEST and LACT.
A value of 0 for WELL TEST In this mode the test will prorate the test data based on a 24 hours period. This mode is intended for multiple well tests.
The systems will save the last 3 tests from each well. A value of 1 to 40 for LACT The value 1 represents the desired well # for the LACT test.
In this mode the test will run for 24 hours and will store all the production numbers for that day. The day is based on the Contract Hour located in ROC see DEVICE INFORMATION. The test is intended for a single well and will run for an indefinite period.
The last 3 days of test history is maintained. A value of well # for LACT (example well #1 = 101) Same operation as standard LACT except this option will maintain 3 months of test history. The history is saved in wells 1 to 31. The well # corresponds to the day of the month. 28 3.8 Well Configuration Screen Select FB107 NETOIL ROCNOC1 / Display #23 WellDB #1. The Well Configuration has 40 wells in version 1.XX software and 15 wells in version 2.XX & 4.XX software.
This configuration must be complete for the well testing to function properly. The below illustrates version 2.XX software that contains both liquid and gas database for each well location. Version 1.XX software only contains a liquid database for the individual well locations. There is a single gas composition used for all wells in version 1.XX software. Well Configuration Screen 29 The parameters of this screen are described in the following table.
Parameters Legal Site Description Oil Density 15C Water Density 15C Pressure Coefficient of Oil Description A 20 character identifier which can be used as an LSD or another description of the well. This identifier is displayed on the LCD when selecting a well to test. The measured oil density. Units: g/cc The measured water density. Units: g/cc The pressure coefficient of oil used in the pressure compensation of the oil density.
Units: E-7 g/cc/kpa. Standard density operating density Pressure Coeff of oil = standard pressure operating pressure Note: Typically, in test separator applications, the pressure coefficient is set to 0 because the difference in standard density and operating density is minimal and pressure compensation on density does not have to be performed. Oil Shrinkage factor Water Shrinkage Factor Purge Time (0-180 minutes) S&W A Constant S&W +/- Dielectric Factor The shrinkage factor of oil. The shrinkage factor of water. The purge time before the well test is started.
During this time the gas, oil and water measurement are not performed. The start date and time will be taken after the purge is complete.
Once the purge is complete the testing will commence. The S&W A constant. This value should not ever be changed unless advised by Spartan Controls.
A change will impact the accuracy of the BS&W monitor if in use. The S&W B constant which is the change in% water per unit change in dielectric of the mixture.
This entry is essentially an offset for the BS&W monitor. 30 3.9 Meters & Proving Configuration Select #1 from the FB107 ModBus ROCNOC2 / Display #25 Meters and Proving menu in the User Program Directory. The NOC Configuration #1 & #2 allows configuration of each of the two NOCs. This configuration must be complete for the well testing to function properly.
Meters & Proving Configuration Screen 31 The parameters of this screen are described in the following table. Parameters Mass Meter Modbus Address Meter Comm Fail DOUT TLP Mass Meter Turn Around Delay Mass Meter Maximum TBR Drive Percent Mass Meter Minimum LPO Voltage TBR Event DOUT TLP Description Address of Micro Motion meter for Modbus communication. Use address 1 for meter 1 and address 2 if there is a second meter in use.
Used to assign a discrete out based on a communications failure for diagnostic or alarm detection Communications delay for Micro Motion meter. Common and default setting is 10.
Setting used to prevent false volume calculations if entrained gas is carried though meter. If the drive gain is exceeded the volume calculation will be performed using the Micro Motion mass divided by the last good density before the drive gain event. It is recommended to get some run time in the meter to determine an optimum setting. Start at 50% then lower to a value approximately 10% over the stable operating drive gain for the installation. Used in conjunction with TBR as an added option entry to detect the presence of entrained gas. This entry should not be required in most applications. The default entry is 0.
34 Chapter 4: Operation of ROCNOC 4.11 Accessing the Operation Screens Menu Overview: The system has a variety of menus as shown in the illustration to the right. The screens are linked as illustrated. Standby: The standby screen is illustrated on the right. Touch the screen any location to proceed. Main Menu: From the main menu the user can navigate to any location in the program.
The system can perform 2 liquid and 2 gas calculations through the NOC 1 and NOC 2 screens. We will start with the NOC 1 Menu. 36 Proving: The Proving Screen allows the meter prover to start and stop the totalizer during a meter prove. Touch Return to go back a screen then touch the AGA Runtime button. AGA Runtime: The AGA Runtime allows the user to look at gas calculation variables and the running gas volume flow rate. Touch Return to go back a screen then touch the Yesterday button.
Yesterday: This screen allows the user to see the last 2 tests that were completed. Touch Return to go back a screen then touch the Runtime button.
38 Well Database: The Well Database is where the process variables for oil, water and gas are stored for every well. Well Database: The oil & water Well Database can be viewed or changed from this screen. The well selection is made by touching the 1 in 1 of 15 displayed. If the system has a 40 well database the indication will be 1 of 40. Note: The 40 well database does not have individual gas compositions for every well. Well Database: The gas Well Database can be viewed or changed from this screen.
The well selection is made by touching the 1 in 1 of 15 displayed. If the system has a 40 well database this screen will not be available.
39 Historical: The Historical screen allows the user to view previous tests. Historical: For systems with test records of 3 test histories per will the following screen will be used. The user can view the last 3 tests for any of the wells in the database. Historical: The following test data is available for every well. The history selection is made by touching the 1 in 1 of 120 displayed. If the system has a 3 test per well database this screen allows the user to pick the well # to view instead of test to view. 41 4.12 Starting a Test Touch the NOC 1 to initiate the test screen.
If there are 2 separators being used the user will have to select NOC 1 or 2 depending on separator being used. The Test Status will show if the test is Stopped or is Running.
The Next Well To Test displays the well # to be tested. The Next Well To Test can be changed by touching the number of the well as illustrated. When changing the well number the following screen will allow the user to change the well number. Enter the desired well number and the ENT button. 45 4.14 Viewing a Previous test Enter the Historical data by touching the Historical button. There are 2 versions of software related to the history. The most common version saves 120 history record based on the test date.
The other version saves 3 tests per well. If you have 5 wells being tested this means you will maintain 3 x 5 records or 15 historical records. The oil, water and gas test data is available for 120 previous tests (software version dependant). The history selection is made by touching the 1 in 1 of 120 displayed. If the system has a 3 test per well database this screen allows the user to pick the well # to view instead of test to view.
Enter the desired test number to view then touch ENT button. 46 Enter in the well number for viewing the test. 47 4.2 Micro Motion Well History The well history will maintain 120 production test histories. The history is saved as first in last out. To access select FB107 NETOIL ROCNOC2 / Display #26 Well History. If running a single well in LACT mode a total of 31 days of historical well data can be saved.
In order to save 31 days of data in LACT mode the LACT mode enable entry must be 100 instead of the standard entry of 1. The parameters of this screen are described in the following table.
Parameters NOC Identifier Description A number between 0 and 3 corresponding to the NOC which performed the well test. 48 Start Date/Time Duration HR Daily Gas Daily Oil Daily Wtr Daily Turbine Wtr Avg Cut The date and time of the start of the well test. The values are in the format mmdd and hhmm. For example, if the test started on March 31, 2010 at 11:43am, the date and time values would be 331 and The duration in hours of the well test.
Daily accumulation of gas for the well test. The value has been extrapolated from the accumulated gas by multiplying by 24 / duration of well test. In LACT mode the actual volumes are displayed with no proration applied.
E3M3 Daily accumulation of oil for the well test. The value has been extrapolated from the accumulated oil by multiplying by 24 / duration of well test.
In LACT mode the actual volumes are displayed with no proration applied. M3 Daily accumulation of water for the well test. The value has been extrapolated from the accumulated water by multiplying by 24 / duration of well test.
In LACT mode the actual volumes are displayed with no proration applied. M3 Daily accumulation of oil and water for the well test. The value has been extrapolated from the accumulated oil and water by multiplying by 24 / duration of well test. In LACT mode the actual volumes are displayed with no proration applied. M3 The average cut of the well test expressed as a percentage. 49 Gas Oil Ratio Oil Total Water Total Gas Total Average gas oil ratio expressed as a percentage.
Running totalizer of accumulated oil which rolls over at 1,000,000 M3. Only used when LACT functionality is enabled. Running totalizer of accumulated water which rolls over at 1,000,000 M3. Only used when LACT functionality is enabled.
Running totalizer of accumulated gas which rolls over at 1,000,000 M3. Only used when LACT functionality is enabled. 50 4.3 Micro Motion Meter Factor History The system will maintain the last 12 meter factors for historical reference. The meter factor is entered in the NOC configuration screen and will maintain each entry with a time and date stamp. 4.4 Turbine Well History The well history will maintain 120 production test histories. To access select FB107 NETOIL ROCNOC3 / Display #27 Turbines TLP & Totals - #1. If running a single well in LACT mode a total of 31 days of historical well data can be saved.
In order to save 31 days of data in LACT mode the LACT mode enable entry must be 100 instead of the standard entry of 1. 51 4.5 Turbine Meter Factor History The system will maintain the last 10 meter factors for historical reference. The meter factor is entered in the Turbine TPL & Totals screen and will maintain each entry with a time and date stamp. 4.6 ROC API 2004 The system allows a test case calculation to verify the dry oil calculations used within the program are calculated properly.
Instructions for the test are provided in the ROCAPI screen. 52 Chapter 5: Gas Flow 5.1 Multi-Variable Sensor (MVS) Module Overview The FB107 supports a Multi-Variable Sensor (MVS) module, which plugs into any module slot (1 through 7) in the base unit or the expansion rack. The MVS module provides communications and power to remote MVS/4088B transmitters and, in turn, provides differential pressure, static pressure, and temperature inputs to the FB107 for orifice flow calculations.
The module consists of interface electronics that provide the communications link between the FB107 and up to six MVS/4088B transmitters. The interface electronics controls communications with the sensor module, provides scaling of process variables, aids calibration, stores operating parameters, performs protocol conversion, and responds to requests from the FB107. The module provides the communications interface and the short-circuit current-limited power required to connect up to six MVS/4088B transmitters. You can install the MVS module in any slot on the FB107 and expansion rack except for slot 0, where the CPU module resides. You can connect up to six MVS/4088B transmitters to the FB107 s communications bus in a multi-drop connection scheme.
You must set the address of each transmitter before you finalize the wiring of multiple transmitters. For proper operation of multiple MVS devices, each transmitter must have a unique address (in the range 1 through 255).
None of the addresses can be 0 or 240. Once you set a unique address for each transmitter, connect the transmitters in a multi-drop (or daisy-chair ) configuration (see Figure 6-2). The only requirement for multi-drop wiring is that you tie all like terminals together. This means all the A terminals on the devices are electrically connected to the FB107 s A terminal and so on. MVS modules have removable terminal blocks for convenient wiring and servicing. The terminal blocks can accommodate size 16 to 24 AWG. The FB107 scans each MVS/4088B transmitter once every second, accessing values for differential pressure, static pressure, and temperature as inputs for flow calculations, history, calibration, and alarming.
Each input unit is based on selected system units: 53 The MVS/4088B transmitter provides static pressure, differential pressure, and process temperature inputs. It functions as a remote unit that communicates via a serial format. The transmitter measures the three flow-related variables simultaneously. These variables are continuously available to the FB107 that polls the MVS/4088B. The transmitter consists of a transducer and an interface circuit.
The transducer, contained in the sensor body, uses capacitance-cell technology to sense differential pressure and piezo-resistive technology to sense the static (absolute or gauge) pressure. The transducer s electronics convert the pressure variables directly into a digital format, allowing accurate correction and compensation. A microprocessor linearizes and corrects the raw pressure signals (from the sensor) using characterization data stored in non-volatile memory. The interface circuit allows the transmitter to connect to and communicate with an FB107 using a serial 2-wire EIA-485 (RS-485) connection. 5.2 Installing/Removing an MVS Module All FB107 modules are designed for ease of installation and removal. Refer to Installing a Module, Removing a Module, and Wiring a Module in Chapter 4, Inputs/Outputs and RTD Inputs, for specific instructions.
Note: Modules contain no user-serviceable components. You can install an MVS module in any slot on the FB107 base unit or expansion rack with the exception of slot 0, which is reserved for the CPU. 54 CAUTION: Never connect the sheath surrounding shielded wiring to a signal ground terminal or to the common terminal of a MVS module assembly.
Doing so makes the MVS module susceptible to static discharge, which can permanently damage the module. Connect the shielded wiring sheath only to a suitable earth ground. 5.2 Configuring a Multi-drop MVS Module Setup The multi-drop ( daisy-chain ) transmitter wiring configuration is the preferred configuration for the FB107 (see Figure 6-2). Figure 6-2 shows a terminating resistor typically a 121 Ω customer-supplied resistor on the last transmitter in the multi-drop. This resistor correctly terminates the multi-drop configuration.
To configure a multi-drop MVS transmitter setup, you connect each transmitter to the FB107 and configure it individually. Ensure that each transmitter functions correctly before you install the next transmitter. Remove power from the FB107. Wire the first MVS/4088B transmitter according to the following.
Run four wires (two for power, two for communications) from the remote transmitter and connect them to the terminal block on the MVS module. The wires should be size 16 to 24 AWG and a maximum length of 1220 meters (4000 feet). Note: Do not reverse the power wires. Always make these connections after you remove power from the FB107. Double-check for proper orientation before applying power. If the connections are reversed and you apply power, you may damage both the transmitter and the FB Connect the remote transmitter to a suitable earth ground according to applicable codes and standards.
Apply power to the FB Open ROCLINK 800 and set the address of the first transmitter. Notes: Use ROCLINK 800 s MVS Sensor screen (Configure I/O MVS Sensor) to set address values for transmitters.
All transmitters have a factory-set default interface address of 1. (This allows you to accomplish firsttime communications.) In the multi-drop configuration, each transmitter must have a unique address. Do not use address 240 in multi-drop applications: all transmitters with this address try to respond to requests from the FB Ensure the transmitter works correctly before you continue. Repeat steps 1 through 7 for each transmitter (up to five more) in the multi-drop configuration.
56 Chapter 6: Diagnostics 6.1 FB107 Events The system maintains an event record for any configuration changes or alarm codes that occur. An illustration of the event is listed below. Select View from the Main Menu and select Events From Device. 6.2 FB107 Alarms The system maintains records for any alarm codes that occur.
An illustration of the event is listed below. Select View from the Main Menu and select Alarm From Device. 6.3 FB107 Datalogger The FB107 has a built in 90 minute data logger that can be used for diagnosing operational or process problems. The data logger may not be available in all configurations of the FB107 ROCNOC program.
To retrieve the data logger results requires the use of the FB107 ROCNOCWIN program that can be obtained from Spartan Controls. 57 If the internal data logger is going to be used the FB107 history points have to be set to 0. If the application has a gas meter run the history points may be in use by the AGA data. If this is the case then the internal data logger cannot be used. The ROC History Database is designed to support AGA calculations.
The FB107 ROCNOCWIN software main screen is illustrated below. The data logging options are accessed by the View and Log to File the Runtime NOC1 & NOC2 Data or Access/Save Historical Data Buffer Logged in FB107 ROCNOC menus. 59 Below is an example of the csv file data.
The data illustrated is a portion of the columns available. There are 47 columns of data in the data log sequence. Appendix A Standards The NOC calculations are based on the following specifications and standards: - Algorithm of Net Oil Computation using Micro Motion Flow Meter and FB107 for Satellite Applications. Manual of Petroleum Measurement Standards, Chapter Volume Correction Factors, API Standard 2540, 2004 Edition. 59 60 Appendix B AGA Configuration Guide FUTURE RELEASE Calgary Edmonton Burnaby Fort McMurray Fort St. John Grande Prairie Prince George Regina Saskatoon 61 Appendix C Soft Points, TLP, User Defined Points The Modbus map is configurable and is a suggested format. 108 The Alarm Log The alarm log includes any alarms that may have an effect on the measurement accuracy of the system.
The time of each alarm condition and the time each alarm is cleared must be recorded. Alarms that must be reported include master terminal unit failures remote terminal unit failures communication failures low-power warning high/low volumetric flow rate overranging of end devices FB107 NOC The alarm log contains the change in the state of any alarm signal that has been enabled for alarms. The system alarm log has the capacity to maintain and store up to 240 alarms in a circular log.
The alarm log has information fields that include time and date stamp, alarm clear or set indicator, and either the tag name of the point or a 14- byte detail string in ASCII format. In addition to providing functionality for appending new alarms to the log, the alarm log allows host packages to request the index of the most recently logged alarm entry. Alarm logging is available internally to the system, to external host packages, and to FSTs. Section 6.8 of Directive 17 Calgary Edmonton Burnaby Fort McMurray Fort St. John Grande Prairie Prince George Regina Saskatoon.
. Form Number A6241 Part Number D301258X012 September 2007 FloBoss™ 107 Flow Manager LCD User Manual Remote Automation Solutions. FloBoss, ROCLINK, Bristol, Bristol Babcock, ControlWave, TeleFlow and Helicoid are trademarks of RAS.
AMS, PlantWeb and the PlantWeb logo are marks of Emerson Electric Co. The Emerson logo is a trademark and service mark of the Emerson Electric Co. All other trademarks are property of their respective owners. FloBoss 107 LCD User Manual Contents Chapter 1 – Introduction Scope and Organization.1-1 Overview.
1-1 1.2.1 Display Mode. 1-4 1.2.2 Power Savings Mode.1-5 1.2.3 Touchpad and ROCLINK 800 Security.
1-6 Chapter 2 – Configuration Configuring the Port Owner.2-1 Configuring Touchpad Options. FloBoss 107 LCD User Manual 3.8.5 Adjusting Touchpad Contrast.3-37 Logging Off.3-38 Index Contents Issued Sep-07. 107 Flow Manager Liquid Crystal Display (LCD), which is intended for use with the FloBoss 107 Flow Manager (“FB107”). This manual describes how to install, configure, and use the FB107 LCD (the “Touchpad”).
You initially access and configure the Touchpad using ROCLINK™ 800 Configuration software loaded on an IBM-compatible personal ®. FB107 LCD User Manual Figure 1-1. FB107 Touchpad, Enclosure-Mounted: The Touchpad (with FB107) is designed to be mounted to an Note enclosure. Remote Automation Solutions has an enclosure designed for the Touchpad.
If you choose to use your own enclosure, contact your local sales representative for a template and appropriate specifications. FB107 LCD User Manual Display connection Figure 1-2. FB107 Base Unit, Display Connection The Touchpad is a transreflective LCD. To maintain readability in direct sunlight, it reflects most of the sunlight and increases or decreases the brightness of its display based on the amount of light. This reduces your need to manually adjust the screen.
Display Mode The Touchpad has two operational modes, Normal and Basic List Mode (BLM). When you open the cover, the Touchpad displays the “idle state display” (typically the Emerson Process Management logo): Figure 1-4. Touchpad “Idle State” Display Introduction Issued Sep-07.
FB107 LCD User Manual When you touch the screen, you see either a list of system parameters or a number grid. Initial Active Touchpad Displays BLM mode (indicated by the on-screen BLM List label) provides an auto-scrolling list of read-only parameters, which displays up to 32 user- defined parameters (refreshed once per second) without requiring a log on process. FB107 LCD User Manual Figure 1-6.
Power Savings Modes When you click Low Power (and then click Update to apply the change), ROCLINK 800 performs a warm start and shuts down the Touchpad. While the Touchpad is blank, the green LED blinks once every three seconds to indicate the Touchpad is active. FB107 LCD User Manual Chapter 2 – Configuration This chapter provides instructions for configuring Touchpad options. The FB107 is factory-configured to accept the Touchpad.
Until you connect the Touchpad to the FB107, the Display port displays an integrity (“red I”) error (see Figure 2-1, Section 2-1). After connecting the Touchpad, you can configure additional display options as well as Touchpad security (see Sections 2-2 through 2-6). FB107 LCD User Manual Figure 2-2. Touchpad Activation Click the Display port on the FB107 graphic. The LCD Controller screen appears at the bottom of the FB107 graphic display. Note that the FB107 graphic highlights the Display port and removes the integrity error on the display port.
Rate, Parity, Data Bits, Stop Bits, and LCD Mode) for the FB107. Click Apply if you changed any values on this screen. ROCLINK 800 performs a warm start, and the Touchpad displays the Emerson Process Management logos. Emerson Process Management Logos Proceed to Sections 2.2 through 2.6 to configure display options. FB107 LCD User Manual 2.2 Configuring Touchpad Options When configuring Touchpad options, you determine both the default display mode (Sections 2.3 through 2.5) and which user IDs may access which Touchpad features (Section 2.6).
You use the Configure option on the ROCLINK menu bar to select one of two possible default display modes for the Touchpad. FB107 LCD User Manual 2.3 Configuring Basic List Mode (BLM) In Basic List Mode (BLM), the Touchpad displays up to 32 parameter values, automatically scrolling through the list at a speed you define. (The Touchpad displays up to two parameters per screen.) This mode allows service technicians to quickly review a dynamic display of current values without logging onto the Touchpad. FB107 LCD User Manual Figure 2-8. LCD User List – BLM Complete the following fields to define the contents of the BLM list.
Field Description Title Sets a 10-character alphanumeric identifier for the list. Scroll Time Indicates the number of seconds the Touchpad displays each parameter set before scrolling to the next parameter set. Proceed to Chapter 3, Using the Touchpad. 2.4 Configuring Standard or Normal Mode In Standard or Normal mode, the Touchpad displays the Emerson Process Management logos.
When you touch the screen, a logon grid displays. You then enter a PIN number to log on to the Touchpad. FB107 LCD User Manual Proceed to Chapter 3, Using the Touchpad. 2.5 Configuring Chart Mode Chart mode allows the Touchpad to emulate a chart recorder. After you log on normally, Chart is one of the options displayed on the Main Menu: Figure 2-10. FB107 LCD User Manual Complete the following fields to define the chart display values.
Field Description Data Source Sets the source for data included in the chart. Valid values are: Sets a standard history point to Standard History chart. Click to open a Select History Point dialog box you can use to select a valid standard history point. FB107 LCD User Manual Select ROC Security from the ROCLINK 800 Menu bar. The Device Security screen displays. Device Security: Use only the left-hand side of this screen to define Touchpad Note security.
The right-hand fields (Security on LOI, Security on COM1, etc.) do not apply to the Touchpad (but do apply to security levels on the FB107). FB107 LCD User Manual Figure 2-13. Device Security, User Level Complete the following fields to define the access permissions for the new user ID. Field Description Sets the three alphanumeric characters for the Operator ID password.
Password Sets the four-digit password associated with this ID. Confirm Confirms the four-digit password associated with Password. FB107 LCD User Manual Click OK to apply these edits. The system displays the updated Device Security screen.
Device Security Repeat steps 2 and 3 to add up to 14 more IDs. Click OK to display the FB107 graphic. 2-12 Configuration Issued Sep-07. FB107 LCD User Manual Chapter 3 – Using The Touchpad This chapter describes the day-to-day use of the Touchpad. 3.1 Touchpad Screens The Touchpad uses several major screen formats to present information. Included are menu screens, parameter screens, and dynamic charts.: System security settings controls which options display on your Note Touchpad and whether you can edit parameter values.
FB107 LCD User Manual 3.1.2 Parameter Screens Parameter screens primarily display values, but provide other ways to display information. A label typically appears at the top of a parameter screen indicating where that parameter belongs. The bottom of the screen contains two or more boxes, usually providing an Exit option on the left- hand side, a Hold option (to prevent the screen from auto-scrolling to the next set of parameters) in the center,. FB107 LCD User Manual As you enter a new value, the numeric keypad changes (as shown in Figure 3-4).
When you are finished, touch Done. The Touchpad displays a screen to confirm the new value (see Figure 3-5). Edited Parameter When you touch Yes, the new value appears in the parameter screen’s editable field. FB107 LCD User Manual Current Current upper and date and lower scale time Figure 3-7. Sample Dynamic Chart The parameter label displays in the upper center of the screen, and alternates with a display of the units every four seconds. The current parameter value displays in the lower center of the screen. FB107 LCD User Manual 3.1.4 Operational Screens The Touchpad provides a complement of message screens, confirmation screens, and other screen types to support system processing.
Refer to Sections 3.2 through 3.9 for examples of these screens. 3.1.5 Touchpad Time Out For both security and to save power, the Touchpad display goes blank (or “times out”) at specific intervals if left untouched. FB107 LCD User Manual 3.2 Logging On In daily operation, the Touchpad normally displays the Emerson Process Management logo in its “idle” or waiting state. Idle State Display Touch the screen. A second screen displays, depending on the mode you’ve selected (Normal or BLM). FB107 LCD User Manual Figure 3-12.
Touched Value If you enter an incorrect PIN number, the Touchpad displays a message. Click OK and re-enter the PIN. Invalid PIN Message: The default PIN is 1000. If you have disabled that PIN or Note replaced it with another PIN to establish security for your organization, use those values with the Touchpad.
FB107 LCD User Manual Figure 3-14. Touchpad Options Map Once you enter a valid PIN on the log on screen, the Touchpad’s Main Menu screen displays: Using the Touchpad Issued Sep-07. FB107 LCD User Manual Figure 3-15. Touchpad Main Menu Option Description User Lists Displays a list of 16 parameter values. You can define up to four lists, for a total of up to 64 parameters.
Note: Configure these values using the LCD User List screen. FB107 LCD User Manual 3.3 User Lists User lists are groups of up to 16 system parameters.
You can define up to four user lists, for a total of 64 parameters. You first define the user lists in ROCLINK 800 and update your ROCLINK 800 configuration file. When you next log onto the Touchpad, the User List menu option reflects those changes. FB107 LCD User Manual Field Description Scroll Time Indicates the number of seconds the Touchpad displays each parameter set before scrolling to the next parameter set. (Typically the Touchpad displays two parameters at a time.) Valid values are 0 (do not scroll) to 255.
Note: If you set this value to 0, you must use the keys on the Touchpad to manually scroll through the parameters defined in the. FB107 LCD User Manual Figure 3-18. User List Parameters) The Touchpad automatically scrolls through the defined values in the user list.
You can touch Hold to pause the display (and restart the scroll by pressing Scroll), or touch to move more quickly through the parameter values. FB107 LCD User Manual Figure 3-20. Meter Run Menu Touch a meter run. An option screen displays. Note that the selected meter displays at the bottom of the screen.
Meter Menu: In this example, Well #100 is defined as using an orifice meter. Note The Plate Chg option displays only for orifice meters. FB107 LCD User Manual Static pressure Temperature Flowrate Energy rate Flow today Energy today Alarms Touch Exit to display the Meter Run menu. 3.4.2 Changing a Plate: This option is available only for orifice meters. Note Although you can also accomplish this process using the Plate Change screen in ROCLINK 800 (Meter. FB107 LCD User Manual: You can edit the orifice diameter value. These parameter Note screens remain active for 30 minutes, after which the Touchpad displays the idle state screen.
Touch Exit to display the Plate Change menu screen. Touch Exit to display the Meter menu. Touch Exit to display the Meter Run menu. FB107 LCD User Manual Touch a module. The Touchpad displays a screen showing all the I/O points defined for that module (Figure 3-26 shows the options for the CPU module).
Module I/O Points: A blinking i, ia, or a in the upper right corner of a point box Note (as in AI 2 and AO 1 in Figure 3-26) indicates an integrity or alarm issue with this point. FB107 LCD User Manual Figure 3-28. Modules Menu Touch Cpu. An I/O points screen for the CPU module displays. Module I/O Points Touch RTD. A parameter screen for the RTD module displays. RTD Parameters Touch to view additional RTD parameter values.
Touch Exit to display the Module I/O Points screen. FB107 LCD User Manual Figure 3-31. Modules Menu Touch rs232 or rs485 (depending on which communications module you have installed).
A status screen displays. Communication Status Touch OK to display the Modules menu. 3.5.4 Viewing Multiple Variable Sensor (MVS) Information The FB107 supports up to six MVS transmitters. FB107 LCD User Manual Figure 3-34.
MVS Menu: A blinking i, ia, or a in the upper right corner of an MVS Note box (as in Mvs-1 and Mvs-3 in Figure 3-34) indicates an integrity or alarm issue with this transmitter. Touch a transmitter box. FB107 LCD User Manual: A blinking a in the upper right corner of a run box (as in Note Run 2 in Figure 3-36) indicates an active alarm. Touch a meter run. A parameter screen for the meter run displays.
FB107 LCD User Manual Figure 3-39. System AI Parameters Touch to view additional parameter values. Touch Exit to display the System AI menu. Touch Exit to display the Modules menu. 3.5.7 Viewing Dual Variable Sensor (DVS) Information Use the Dvs option on the Modules menu to view the following differential or static pressure information: Differential Pressure (DP) Static Pressure (SP).: Refer to Chapter 8, Utilities, in the ROCLINK 800 Configuration Note Software User Manual (for FloBoss 107) (A6217) for a complete discussion of both calibration and verification.
Calibrate For calibration, you define a zero point, a span, and up to three midpoints. FB107 LCD User Manual Figure 3-43. Set Zero Calibration Point: You can touch the value displayed in the Tester Value field Note to edit it.
The FB107 continues to update the Live Value field and calculate the deviation percentage. Touch Set Zero when the displayed values are appropriate. FB107 LCD User Manual When you touch Done, the Touchpad evaluates the calibration, displays a completion message indicating whether the calibration was successful, and displays the Calibrate menu. Touch Exit to display the parameter screen from which you began the calibration. FB107 LCD User Manual Touch Done. The Touchpad displays a completion message and then displays the Calibrate menu Figure 3-49.
Verification Message Parameters Touch Exit on the Calibrate menu to display the parameter screen from which you began the calibration. Figure 3-51. LCD User List – Chart: Refer to Chapter 7 in the ROCLINK 800 Configuration Software Note User Manual (for FloBoss 107) (A6217) for complete instructions on configuring this screen. Once you have configured the points on this screen, you can view them on the Touchpad.
FB107 LCD User Manual 3.6.1 Viewing Historical Data Use this option to view defined historical data points you have defined on the LCD User List – Chart screen. Touch Historic on the Chart menu. The History menu displays. History Menu: This menu enables you to view historical data either on an Note hourly or daily basis. FB107 LCD User Manual as defined on the ROCLINK 800 History Setup screen’s Setup tab).
Touch an arrow once to move in daily (or hourly) steps; touch and hold an arrow to “fast scroll” through the chart. The date for the current scroll point appears in the upper right-hand corner of the screen. FB107 LCD User Manual Figure 3-57. Dynamic Chart Each chart can display up to 54 most recent data values.
The Touchpad alternates the chart header (here, FLOWHR) with the EU value (MCF), if units are available. The asterisk on the screen indicates that you can set the upper and lower scale values for the display. FB107 LCD User Manual To use this option, touch PID on the Main Menu. The PID menu displays. PID Menu The Basic method accesses a series of parameter screens you use to establish primary and override process variables and setpoints. The Advanced method accesses a single graphical screen that use you perform the same tasks. FB107 LCD User Manual Use these four options – Primary, Override, Mode, and Output – to refine PID parameters for each defined PID loop.
You can modify individual parameters or (as in this example) proceed through each screen in sequence. Touch Primary. FB107 LCD User Manual Use this screen to switch the PID Control mode between Automatic and Manual. Touch Exit to display the PID Parameters menu. Touch Output to display the PID Output screen.
PID Output Use this screen to review the current output for the PID loop. Touch Exit to display the PID Parameters menu. FB107 LCD User Manual Mode Loop selector indicator Loop control indicator PV bar graph Output bar graph Figure 3-67. Graphical PID Loop This display provides a “dashboard” view of the selected PID loop. The left vertical bar graph represents the output value for the PID loop. FB107 LCD User Manual 3.8 System Information This option enables you to view a variety of system information, adjust system parameters, and perform common tasks. System Information.
Saving a configuration. Perform a warm start.
Forcing end-of-day processing. Adjust Touchpad contrast. To use this option, touch System on the Main Menu. FB107 LCD User Manual Figure 3-69. System Parameters Touch to display various system parameters.: You can change the Contract Hour parameter. Also, you can Note touch the CPU Load option to display a chart of the current CPU load.
Touch Exit to display the System menu. FB107 LCD User Manual 3.8.3 Performing a Warm Start Use this option to warm start the system from the Touchpad. Touch Warm Start on the System menu.
The Warm Start menu displays. Warm Start Menu Touch Yes. The Touchpad displays a confirmation message. FB107 LCD User Manual Touch End of Day from the System menu.
The Force End of Day menu displays. Force End of Day Menu Touch Yes.
When the end of day processing completes, the Touchpad displays a confirmation message. FB107 LCD User Manual Touch to increase or decrease the contrast on the Touchpad. The current contrast value (limited between 110 and 86) displays below the Contrast label.: Above 110 the Touchpad contrast becomes too dark; below 86 Note the contrast is too light. Basic PID Loops.3-30 2-3. LCD Controller. 2-2 Blinking asterisk.
3-1, 3-15 2-4. LCD Controller, Advanced tab.2-3 2-5. Emerson Process Management Logos. 2-3 Configuring. RL800 LCD User List Configuration Options BLM list.2-4 parameter text.
FB107 LCD User Manual 3-28. Modules Menu.3-17 3-29. Module I/O Points.
2006 honda shadow 600 parts. 3-17 List Number.3-10 3-30. RTD Parameters. 3-17 Logging Off.3-38 3-31. Modules Menu.3-18 Low Scale.2-9 3-32. Communication Status.3-18 3-33. Modules Menu.3-18 3-34. FB107 LCD User Manual Security.
1-6 Timeout.3-5 Configuring. 2-9 Transreflective. 1-3 Software Overview.1-1 Standard Lists.
2-11 User ID. 2-11 Standard mode. 2-4 User list System Information.3-20, 3-34 parameter text.3-11 Parameters.3-11 User list title. FB107 LCD User Manual If you have comments or questions regarding this manual, please direct them to your local sales representative or contact: Emerson Process Management Remote Automation Solutions Marshalltown, IA 50158 U.S.A. Houston, TX 77065 U.S.A. Pickering, North Yorkshire UK Y018 7JA Website: www.EmersonProcess.com/Remote.
Flow Computer Division Website: w.emersonprocess.com/remote Form Number A4637 Part Number D301061X012 March 2010 ROC/FloBoss Accessories (For FloBoss 100-Series, ROC300-Series, FloBoss 407, FloBoss 500-Series, and ROC800-Series) Instruction Manual ROC/FloBoss Accessories Instruction Manual i Rev. Mar/10 Revision Tracking Sheet March 2010 This manual is periodically altered to incorporate new or updated information. The date revision level of each page is indicated at the bottom of the page opposite the page number. A major change in the content of the manual also changes the date of the manual, which appears on the front cover. Listed below is the date revision level of each page.
Page Revision Title page (i), i, 5-5, 5-6, and 5-16 Mar/10 All Pages Feb/05 All Pages 10/03 All Pages 2/02 All Pages 2/97 Remote Automation Solutions (“RAS”), division of Emerson Process Management shall not be liable for technical or editorial errors in this manual or omissions from this manual. RAS MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT SHALL RAS BE LIABLE FOR ANY INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF THIRD PARTIES. Bristol, Inc., Bristol Canada, BBI SA de CV and Emerson Process Management Ltd, Remote Automation Solutions division (UK), are wholly owned subsidiaries of Emerson Electric Co. Doing business as Remote Automation Solutions (“RAS”), a division of Emerson Process Management. FloBoss, ROCLINK, Bristol, Bristol Babcock, ControlWave, TeleFlow and Helicoid are trademarks of RAS. AMS, PlantWeb and the PlantWeb logo are marks of Emerson Electric Co. The Emerson logo is a trademark and service mark of the Emerson Electric Co.
All other trademarks are property of their respective owners. The contents of this publication are presented for informational purposes only. While every effort has been made to ensure informational accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. RAS reserves the right to modify or improve the designs or specifications of such products at any time without notice. All sales are governed by RAS’ terms and conditions which are available upon request. RAS does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any RAS product remains solely with the purchaser and end-user.
© 1997-2010 Remote Automation Solutions, division of Emerson Process Management. All rights reserved ROC/FloBoss Accessories Instruction Manual i Table of Contents Rev. 2-4 Freestanding Enclosure Rev. Feb/05.75 (19) DIA 4 PLACES DOC0128B INCH (m) Figure 2-3. Base Bolt Pattern and Dimensions Table 2-1. Freestanding ROC Enclosure Specifications Freestanding ROC Enclosure Specifications 14-gauge welded steel wrapper and doors, with zincplated steel hinges. Battery box has turnbuckle-style latch.
Main door utilizes a 3-point latching system; handle can be padlocked. Overall: 1.67 m H by 485 m W by 700 m D (6 in. H by 19.1 in. W by 27.5 in. Main box: 1.32 m H by 480 m W by 244 m D (52 in. Battery box: 488 m H by 472 m W by 300 m D (19.2 in. H by 18.6 in.
FINISH Baked-on polyester urethane in black and regal gray. MOUNTING Refer to the Base Bolt Dimensions above. WEIGHT 91 kg (200 lb).
APPROVAL RATING Type 3R rating. Type: SPST, normally-closed, spring-loaded plunger switch, with two push-on terminals. Maximum Contact Rating (Resistive Load): 100 mA at 100 Vdc. Approvals: Approved by CSA for hazardous locations Class I, Division 2, Groups A, B, C, and D. ROC/FloBoss Accessories Instruction Manual 3-1 Mountable Enclosures Rev. Feb/05 SECTION 3 – MOUNTABLE ENCLOSURES This section contains the following information: Section Page Number 3.1 Small Mountable Enclosures 3-1 3.2 Large Mountable Enclosures 3-6 3.1 Small Mountable Enclosures The small mountable ROC enclosure displayed in Figure 3-1 houses a ROC300-series Remote Operations Controller and related equipment, providing the equipment with protection from outdoor environmental conditions. The enclosure mounts on a wall or, with an optional kit, to a pipestand (see Section 3.1.1, Pipestand Mounting Assembly, on page 3-5).
Small Mountable ROC Enclosure NOTE: When mounting an enclosure outdoors, do not orient the enclosure with the hinges at the bottom because moisture and dirt collect at the bottom. This could cause the hinges to prematurely corrode. ROC/FloBoss Accessories Instruction Manual 3-2 Mountable Enclosures Rev.
Feb/05 In addition to housing a ROC, the enclosures can accommodate power supplies, radios, and other equipment, depending on their internal configuration (ordered as Model EN34, EN35, and EN37). Typically, the factory installs most of the components that reside inside the enclosure. Battery enclosures are available to house batteries as needed. Refer Section 5, Power Accessories. Holes in the bottom accommodate wiring and antenna cabling Each of these enclosures has an operator interface connector and a ground lug. Two pre-cut conduit A ground bar and a grounding stud mount in the enclosures.
The enclosure doors have cutouts and studs for mounting the optional local display panel. The doors have lockable latches. An optional intrusion switch is available. Refer to Section 4, Enclosure Accessories. Refer to Figure 3-2 for the dimensions of the small ROC enclosure.
The following paragraphs list the features of the three small enclosure models Figure 3-2. Small ROC Enclosure Dimensions Model EN34 (Figure 3-3) of the small enclosure: ♦ Accommodates a ROC364 with up to two input/output (I/O) racks (requires backplate BP2). ♦ Accommodates a radio. ♦ Accommodates a local display panel (factory-installed in Model EN34L) Model EN35 (Figure 3-4) of the small enclosure: ♦ Accommodates a ROC306 or ROC312.
♦ Contains a battery shelf with acid-resistant tray. ROC/FloBoss Accessories Instruction Manual 3-3 Mountable Enclosures Rev.
Feb/05 ♦ Accommodates a low or high-current power supply/charger. ♦ Accommodates batteries (up to four B120 7-amp or one B121 3-amp).
♦ Accommodates a radio. ♦ Accommodates a local display panel (factory-installed in Model EN35L). Model EN37 (Figure 3-5) of the small enclosure: ♦ Accommodates a ROC306 or ROC312. ♦ Accommodates a low or high-current power supply/charger. ♦ Accommodates a radio. ♦ Accommodates a local display panel (factory-installed in Model EN37L). Table 3-1 on page 3-5 provides the specifications for the small mountable enclosures.Optional Figure 3-3.
Model EN34 Mountable ROC Enclosure (Typical Component Layout) Intrusion Switch. ROC364 (with tworack backplate only). I/O Module Rack. Enclosure Backplate Operator Interface Connector Ground Bar Ground Lug Doorstop Local Display Panel. Radio Mounting Plate Radio.
ROC/FloBoss Accessories Instruction Manual 3-4 Mountable Enclosures Rev. Feb/05.Optional Figure 3-4. Model EN35 Mountable ROC Enclosure (Typical Component Layout).Optional Figure 3-5. Model EN37 Mountable ROC Enclosure (Typical Component Layout) Operator Interface Connector Doorstop Intrusion Switch. ROC306/312. Small or Large Power Supply. Backplate Doorstop Local Display Panel.
Radio Mounting Plate Radio. Intrusion Switch. Ground Bar Ground Lug Battery Shelf ROC306/312. Backplate Ground Bar Ground Lug Local Display Panel. Radio Mounting Plate Radio. Small or Large Power Supply. Battery Shelf Operator Interface Connector ROC/FloBoss Accessories Instruction Manual 3-5 Mountable Enclosures Rev.
Feb/05 Table 3-1. Mountable Enclosure (Small) Specifications ROC Enclosure Specifications Construction: 14-gauge welded steel box and door with stainless steel hinges and latches. Model EN35 with battery shelf has acid-resistant plastic tray. Rating: CSA Type 4 (NEMA 4 equivalent). Finish: Baked-on polyester urethane in RAL 7035 gray. Dimensions: Refer to the ROC Enclosure Dimensions.
Battery shelf in EN35 model is 135 m by 310 m (5.3 in by 12.2 in.), with 226 m (8.9 in.) of access height. Wall Mounting: See ROC Enclosure Dimensions. Pipestand Mounting: Mounts using optional kit.
Weight (empty): 17.3 kg (38 lb). Type: SPST, normally-closed, spring-loaded plunger switch, with push-on terminals for NC and Common. Maximum Contact Rating (Resistive Load): 100 mA @ 100 V dc. Weight: 30 g (1 oz) nominal. Approvals: Approved by CSA for hazardous locations Class I, Division 2, Groups A, B, C, and D.
3.1.1 Pipestand Mounting Assembly This optional assembly allows the small enclosures to mount on a 2-inch pipestand. The pipestand mounting assembly consists of the following: Description Quantity 5⁄16 U-bolt, 3.75 × 2.50 × 1.50, SST 2 Keps Nut, 5⁄16 -18UNC - 2B, SST 4 Washer, Plain,.34 ×.69 ×.065, SST 4 Bracket, Pipe mounting enclosure, 1¼-2½ 2 ROC/FloBoss Accessories Instruction Manual. 3-6 Mountable Enclosures Rev.
Feb/05 3.2 Large Mountable Enclosures local display panel The large mountable ROC enclosures typically house a ROC364 Remote Operations Controller and related equipment. The enclosures are available either with or without a ventilated battery compartment. Refer to Figure 3-6 for dimensions. Both can accommodate a ROC364 that has a backplane (BP2 or BP4) for either two or four input/output (I/O) module racks, a power supply, and a In addition to housing the ROC, the enclosures can accommodate power supplies, radios, and other equipment. Typically, the factory installs most of the components that install inside the enclosure. Separate battery enclosures are available to house batteries as required. Refer Section 5, Power Accessories.
(Parte 1 de 4).
. Remote Automation Solutions Form Number A6206 Part Number D301232X012 February 2007 FloBoss 107 Flow Manager Instruction Manual. FloBoss 107 Instruction Manual ii Issued Feb-07 Revision Tracking Sheet February 2007 This manual may be revised periodically to incorporate new or updated information. The revision date of each page appears at the bottom of the page opposite the page number. A change in revision date to any page also changes the date of the manual that appears on the front cover. Listed below is the revision date of each page (if applicable): Page Revision Initial issue Feb-07 ROCLINK and FloBoss are trademarks of one of the Emerson Process Management companies. The Emerson logo is a trademark and service mark of Emerson Electric Co.
All other marks are the property of their respective owners. © 2007 Remote Automation Solutions, division of Emerson Process Management. All rights reserved.
Printed in the U.S.A. Www.EmersonProcess.com/flow While this information is presented in good faith and believed to be accurate, Emerson Process Management does not guarantee satisfactory results from reliance upon such information. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding the performance, merchantability, fitness or any other matter with respect to the products, nor as a recommendation to use any product or process in conflict with any patent.
Emerson Process Management reserves the right, without notice, to alter or improve the designs or specifications of the products described herein. Issued Feb-07 Contents iii Contents Chapter 1 – General Information 1-1 1.1 Scope of Manual. 1-2 1.2 FloBoss 107 Overview. 1-2 1.3 Hardware. 1-5 1.3.1 Processor and Memory. 1-6 1.3.2 Backplane. 1-6 1.3.3 Expansion Rack.
1-6 1.3.4 Central Processing Unit (CPU). 1-6 1.3.5 Battery and Super-capacitor. 1-8 1.3.6 Built-in Inputs and Outputs. 1-8 1.3.7 Built-in Communications.
1-8 1.3.8 Built-in Resistance Thermal Device (RTD). 1-10 1.3.9 Built-in Loop Output Power. 1-10 1.3.10 Optional Inputs and Outputs.
1-10 1.3.11 Optional Communication Module – COM3. 1-11 1.3.12 Optional Multi-Variable Sensor (MVS).
1-11 1.3.13 Optional License Key. 1-12 1.4 Firmware.
1-12 1.4.1 History Points. 1-13 1.4.2 Alarm Log. 1-15 1.4.3 Event Log. 1-15 1.4.4 Security. 1-16 1.4.5 I/O Database.
1-16 1.4.6 Function Sequence Tables (FST). 1-16 1.4.7 PID Control. 1-16 1.4.8 Spontaneous-Report-By-Exception (SRBX) Alarming. 1-17 1.4.9 Softpoints. 1-17 1.4.10 Opcodes.
1-17 1.4.11 Pass Through Communications. 1-18 1.4.12 ROC and Modbus Protocols. 1-18 1.4.13 User C Programs. 1-18 1.5 ROCLINK 800 Configuration Software. 1-19 1.6 Product Electronics. 1-20 1.6.1 Real-Time Clock. 1-20 1.6.2 Diagnostic Monitoring.
1-20 1.6.3 Automatic Self Tests. 1-21 1.6.4 Low Power Mode. 1-21 1.7 Flow Measurements.
1-21 1.8 Additional Information. 1-23 Chapter 2 – Installation and Use 2-1 2.1 Installation Requirements. 2-1 2.1.1 Environmental Requirements. 2-1 2.1.2 Site Requirements. 2-2 2.1.3 Compliance with Hazardous Area Standards. 2-4 2.2 Power Installation Requirements.
2-5 2.3 Grounding Installation Requirements. 2-5 2.3.1 Installing Grounding for the FloBoss 107.2-6 2.3.2 I/O Wiring Requirements. 2-7. iv Contents Issued Feb-07 2.4 Installing the FloBoss 107 and Expansion Rack.
2-7 2.4.1 Required Tools. 2-7 2.4.2 Installing the FloBoss 107 without an Expansion Rack. 2-8 2.4.3 Installing the FloBoss with an Expansion Rack. 2-9 2.4.4 Removing an Expansion Rack. 2-11 2.4.5 Removing and Installing Module Covers. 2-11 2.4.6 Removing and Installing Wire Channel Covers.
2-12 2.5 Memory Backup Battery. 2-12 2.5.1 Removing and Installing the Battery. 2-13 2.6 Central Processor Unit (CPU).
2-13 2.6.1 Removing the CPU Module. 2-14 2.6.2 Installing the CPU Module.
2-15 2.7 License Keys. 2-16 2.8 Startup and Operation. 2-16 2.8.1 Startup. 2-16 2.8.2 Operation.
2-17 Chapter 3 – Power Connections 3-1 3.1 Power Input Descriptions. 3-1 3.2 Determining Power Consumption.
3-3 3.3 Wiring Connections. 3-8 3.4 Wiring Power to the CPU Module. 3-9 Chapter 4 – Inputs/Outputs and RTD Inputs 4-1 4.1 I/O Description. 4-1 4.2 Installing a Module.4-5 4.3 Removing a Module. 4-6 4.4 Wiring a Module.4-6 4.5 Selecting the Type of I/O.
4-7 4.6 Analog Inputs (AI).4-9 4.6.1 Wiring the Analog Inputs. 4-9 4.7 Analog Outputs (AO). 4-11 4.7.1 Wiring the Analog Outputs.
4-11 4.8 Discrete Inputs (DI). 4-12 4.8.1 Wiring the Discrete Inputs.
4-13 4.9 Discrete Outputs (DO). 4-13 4.9.1 Wiring the Discrete Outputs. 4-14 4.10 Pulse Inputs (PI).
4-15 4.10.1 Wiring the Pulse Inputs. 4-16 4.11 Resistance Temperature Detector (RTD) Input. 4-16 4.11.1 Wiring the RTD Input.
4-17 Chapter 5 – Communications 5-1 5.1 Communications Overview. 5-1 5.2 Installing/Removing a Communications Module.
5-4 5.3 Wiring the Local Operator Interface (LOI) Port. 5-5 5.3.1 Using the LOI. 5-5 5.4 Wiring EIA-485 (RS-485) Communications. 5-6 5.5 Wiring EIA-232 (RS-232) Communications. 5-7 5.6 Wiring the Liquid Crystal Display (LCD).
5-8. Issued Feb-07 Contents v Chapter 6 – Multi-Variable Sensor (MVS) 6-1 6.1 MVS Overview. 6-1 6.2 Installing/Removing an MVS Module.
6-3 6.3 Configuring a Multi-drop MVS Module Setup. 6-3 6.4 MVS Lightning Protection.
6-5 Chapter 7 – Troubleshooting 7-1 7.1 General Guidelines. 7-1 7.2 Graphical User Interface (GUI). 7-2 7.3 Checklists. 7-3 7.3.1 LEDs. 7-3 7.3.2 Serial Communications. 7-3 7.3.3 Inputs/Outputs. 7-4 7.3.4 Preserving Configuration and Log Data.
7-5 7.3.5 ROCLINK 800 Configuration Software. 7-5 7.3.6 Powering Up.7-6 7.3.7 Multi-Variable Sensor (MVS). 7-6 7.3.8 Resistance Thermal Device (RTD).
7-7 7.4 Procedures. 7-7 7.4.1 Resetting the FB107. 7-7 7.4.2 Restarting and Reconfiguring the FB107. 7-8 7.4.3 Troubleshooting Analog Inputs. 7-8 7.4.4 Troubleshooting Analog Outputs. 7-9 7.4.5 Troubleshooting Discrete Inputs.
7-10 7.4.6 Troubleshooting Discrete Outputs. 7-11 7.4.7 Troubleshooting Pulse Inputs. 7-11 7.4.8 Troubleshooting RTD Inputs. 7-12 7.4.9 Troubleshooting MVS. 7-13 Appendix A – Glossary A-1 Index I-1. vi Contents Issued Feb-07.
FloBoss 107 Instruction Manual Issued Feb-07 General Information 1-1 Chapter 1 – General Information This manual describes the FloBoss™ 107 Flow Manager (“FB107”), part of the family of FloBoss flow computers manufactured by Remote Automation Solutions, a division of Emerson Process Management. For information about the software you use to configure the FB107, refer to the ROCLINK™ 800, Configuration Software User Manual (for FloBoss 107) (Form A6217). This chapter provides an overview of the FB107 and its components.
. Part Number D301153X012 August 2017 ™ FloBoss 103 and 104 Flow Manager Instruction Manual FloBoss 103 FloBoss 104 Remote Automation Solutions.
FloBoss 103/104 Instruction Manual Revision Tracking Sheet August 2017 This manual may be revised periodically to incorporate new or updated information. The revision date of each page appears at the bottom of the page opposite the page number. A change in revision date to any page also changes the date of the manual that appears on the front cover. Compliance with Hazardous Area Standards.2-3 Mounting.2-4 2.3.1 General Guidelines.2-4 2.3.2 Pipe Stand Mounting (FloBoss 103/FloBoss 104). 2-7 2.3.3 Orifice Plate Mounting (FloBoss 103).2-7 2.3.4 Meter Mounting (FloBoss 104).
2-8 Startup and Operation.2-11 2.4.1. FloBoss 103/104 Instruction Manual Configuration.2-13 Chapter 3 – Power Connections Power Installation Requirements.3-1 Grounding Installation Requirements.3-2 3.2.1 Grounding Guidelines.3-2 3.2.2 Installing Grounding for the FB100.3-3 Determining Power Requirements.3-4 Solar Powered Installations.3-4 3.4.1. FloBoss 103/104 Instruction Manual Chapter 7 – Pulse Interface Module Pulse Interface Module.7-1 7.1.1 Making Process Connections. 7-3 7.1.2 Configuring the Pulse Interface Module.7-3 Chapter 8 – Calibration Calibration (AI, RTD & Meter).8-1 Performing a Calibration. 8-1 Adjusting for Zero Shift. FloBoss 103/104 Instruction Manual This page is intentionally left blank. Revised August-2017.
FloBoss 103/104 Instruction Manual Chapter 1 – General Information In This Chapter Scope of Manual.1-1 Product Overview.1-2 1.2.1 Components and Features. 1-3 1.2.2 Hardware.1-5 1.2.3 Firmware.1-8 1.2.4 Options and Accessories.1-9 1.2.5 FCC Information. FloBoss 103/104 Instruction Manual Chapter 4 Provides information on the various I/O capabilities Input/Output of the FB100. Chapter 5 Provides information on the communications Communications capabilities of the FB100. Chapter 6 Provides information on the dual-variable sensor that Dual-Variable Sensor provides static and differential pressure inputs. FloBoss 103/104 Instruction Manual 1.2.1 Components and Features The FB100 provides the following components and features: ▪ Weather-tight enclosure ▪ Termination printed circuit board (“Termination module”) ▪ 32-bit processor print circuit board (“Processor module”) ▪ Battery charger printed circuit board. (“Battery Charger module”) ▪.
FloBoss 103/104 Instruction Manual Field conduit entry Optional solar panel mounts here Liquid crystal display (LCD) Dual variable sensor (DVS) Figure 1-1. FloBoss 103 Flow Manager with LCD Liquid crystal display (LCD) Pulse interface module Optional solar panel Pressure transducer Figure 1-2. FloBoss 103/104 Instruction Manual The enclosure is fabricated from die-cast aluminum alloy with iridite plating and paint. The NEMA 4 enclosure protects the electronics from physical damage and harsh environments. The caps at either end of the enclosure unscrew to allow field maintenance. Two ¾-14 pipe-threaded holes permit field conduit wiring and communications. FloBoss 103/104 Instruction Manual Termination Located in the terminal side of the explosion-proof housing, the Module termination module provides connections to the field wiring.
Refer to Figure 1-4. Local operator interface (LOI) COM2 Power supply I/O field wiring LOI (COM1) Figure 1-4. FloBoss 103/104 Instruction Manual Display (LCD) drivers; and controls for the Dual-Variable Sensor (DVS), the Pulse Interface module, and the optional I/O termination points. The microprocessor has low-power operating modes, including inactivity and low battery condition. The FB100 comes standard with 512 KB of built-in, static random access memory (SRAM) for storing data and history.
FloBoss 103/104 Instruction Manual (DVS) or a Pulse Interface module. Three diagnostic analog inputs (AI) monitor the battery voltage, logical voltage, and enclosure/battery temperature. Refer to Chapter 4, Input/Output. Communications The Local Operator Interface (LOI) port provides a direct, local link between the FB100-Series and a PC through a Local Operator Interface cable using EIA-232 (RS-232) communications.
FloBoss 103/104 Instruction Manual ▪ Alarm call-in to host for Spontaneous-Report-By-Exception (SRBX) ▪ User-level security. 1.2.4 Options and Accessories The FB100 supports the following options and accessories: ▪ Communication modules for either EIA-232 (RS-232), EIA-485 (RS-485), dial-up modem ▪ 6 Input/Output (I/O) termination points ▪. FloBoss 103/104 Instruction Manual 1.2.5 FCC Information This equipment complies with Part 68 of the FCC rules. Etched on the modem assembly is, among other information, the FCC certification number and Ringer Equivalence Number (REN) for this equipment.
Emerson Floboss
If requested, this information must be provided to the telephone company. FloBoss 103/104 Instruction Manual 1.3.1 Flow Measurement The primary function of the FB100-Series is to measure the flow of natural gas through an orifice or turbine or rotary meter in accordance with the 1992 American Petroleum Institute (API) and American Gas Association (AGA) standards. FloBoss 103/104 Instruction Manual Accumulation energy over the calculation period. The flow and energy are then accumulated and stored at the top of every hour.
At the configured contract hour, the flow and energy are then stored to the Daily Historical Log and zeroed for the start of a new day (contract hour). FloBoss 103/104 Instruction Manual IMV (Integral Multiplier Value) for AGA3 (Average) or BMV (Base Multiplier Value) for AGA7 (Average). Pressure Extension for AGA3 (Average) or Today’s Total for AGA7 (Totalize). Instantaneous Flow (Accumulate). Instantaneous Energy (Accumulate).
History Point 2 (AGA3), History Point 3, History Point 4, and History. FloBoss 103/104 Instruction Manual Extended History The FB100 has configurable archive times (1 minute to 60 minutes) which, in turn, determine the number of entries. Alarm Log The Alarm Log contains the change in the state of any alarm signal that has been enabled for alarms. FloBoss 103/104 Instruction Manual temperature, pressure, Reynolds number, and warnings for orifice diameter, pipe diameter, and beta ratio. 1.3.3 Security The FB100 provides for security within the unit. A maximum of 16 log- on identifiers (IDs) may be stored. In order for the unit to communicate, the log-on ID supplied to ROCLINK 800 software must match one of the IDs stored in the FB100.
FloBoss 103/104 Instruction Manual 1.3.7 Pass Through Communications Pass Through Communications allow you to configure an FB100 unit to send Pass Through messages, when using a FB100. By using any of the FB100 communications ports, Pass Through Mode allows data to be received by one unit and then passed through to other devices connected on any other communications port. FloBoss 103/104 Instruction Manual ▪ EIA-485 (RS-485) communications (Comm 1) terminations ▪ RTD input terminations ▪ Optional I/O and terminations ▪ Remote charge terminations ▪ Optional Comm 2 terminations 1.4.2 Processor and Memory The FB100-Series derives processing power from a 32-bit microprocessor.
FloBoss 103/104 Instruction Manual Local Operator Interface The Local Operator Interface (LOI) port provides direct (LOI) Port communications between the FB100 and the serial port of an operator interface device, such as personal computer using an EIA-232 (RS-232) link. The interface allows you to access the FB100 (using ROCLINK 800 software) for configuration and transfer of stored data. FloBoss 103/104 Instruction Manual The Comm 2 port is capable of initiating a message in support of Spontaneous-Report-by-Exception (SRBX) alarming.
Refer to Chapter 3 for additional information. One of the following card types can be accommodated: ▪ EIA-232 (RS-232) for asynchronous serial communications (baud rate up to 19,200). If the battery voltage drops below 5.4 volts, the FB100 automatically shuts down. The FloBoss 103 monitors its orifice-metering Dual-Variable Sensor for accurate and continuous operation. The FloBoss 104 monitors its Pulse Interface Module.
FloBoss 103/104 Instruction Manual 1.5 Additional Technical Information Refer to Table 1-1 for additional and most-current technical documents (available at www.EmersonProcess.com/Remote). Additional Technical Information Name Form Number Part Number FloBoss™ 103 Flow Manager FB103 D301152X012 FloBoss™ 104 Flow Manager. FloBoss 103/104 Instruction Manual This page is intentionally left blank. 1-22 General Information Revised August-2017. 2.2.3 Compliance with Hazardous Area Standards. 2-3 Mounting.2-4 2.3.1 General Guidelines. 2-4 2.3.2 Pipe Stand Mounting (FloBoss 103).2-7 2.3.3 Orifice Plate Mounting (FloBoss 103).2-7 2.3.4 Meter Mounting (FloBoss 104).2-8 Startup and Operation.2-11 2.4.1 Starting the FB100.
FloBoss 103/104 Instruction Manual Place the meter run in service and monitor with ROCLINK 800 software for proper operation. 2.2 Installation Requirements Careful planning helps to ensure a smooth installation. Be sure to consider location, ground conditions, climate, and site accessibility, as well as the suitability of the FB100-Series application while planning an installation. FloBoss 103/104 Instruction Manual 2.2.2 Site Requirements Careful consideration in locating the FB100 on the site can help prevent future operational problems. Consider the following when choosing a location: ▪ Local, state, and federal codes often place restrictions on monitoring locations and dictate site requirements. You can mount the FB103 either of two ways: ▪ On a pipe stand: The FloBoss 103 can mount to a 2-inch pipe stand. Ensure that the pipe stand meets all weight requirements and installation conforms to local building codes.
FloBoss 103/104 Instruction Manual ▪ On an orifice plate: Directly mount to an orifice plate via a 3- or 5-valve manifold. With either mounting method, the pressure inputs must be piped to the process connections on the DVS. For more information on process connections, refer to Chapter 6. FloBoss 103/104 Instruction Manual Figure 2-2.
Dimensions of FB104 Figure 2-3. Dimensions with 2-watt Solar Panel and LCD Installation and Use Revised August-2017. FloBoss 103/104 Instruction Manual 2.3.2 Pipe Stand Mounting (FloBoss 103/FloBoss 104) To install the FloBoss 103/ FloBoss 104 on a 2-inch pipe stand: Install the pipe stand per the directions included with the pipe stand. Remove the orifice/meter run from service. FloBoss 103/104 Instruction Manual Figure 2-5. FB104 Mounting Option for ATEX unit 2.3.4 Meter Mounting (FloBoss 104) The factory installs the Pulse Interface module to the base of the FB104. Do not remove the FB104 from the Pulse Interface module; you may damage cable connections between the interface and the FB100-Series backplane.
FloBoss 103/104 Instruction Manual Pulse Interface Module Meter Adapter Dowel pins extend 1.25 in min. Meter housing User-supplied 5/16-18 cap screws Shaft adapter 0.68 – 0.71 in Figure 2-6. Mounting Pulse Interface Module to Meter Housing on non-ATEX FB104 Rotary Meter. FloBoss 103/104 Instruction Manual Thread the magnet assembly on to the shaft adaptor until the top of the magnet is between 0.68–0.71 inches above the meter housing (refer to Figure 2-6). The magnet set-screw should be positioned over a flat in the hex shaft adaptor. Tighten the set-screw to lock the magnet assembly in place.
FloBoss 103/104 Instruction Manual Remove the two dowel pins. In their place, install two 5/16-18 x 7/8 long bolts and lock washers. Securely tighten all cap screws attaching the FB104 to the meter. Once you install the Pulse Interface module to the meter, the pressure transducers are attached to the process. FloBoss 103/104 Instruction Manual – ON/OFF power jumper NORM RESET jumper Figure 2-9.
On/Off Power Jumper (FB103 with Optional LCD) Reattach the top-end cap cover (LCD end). Screw the cover on until metal contacts metal. Do not over-tighten the cover. FloBoss 103/104 Instruction Manual procedures in a hazardous area could result in personal injury or property damage. During operation, you can monitor the FB100 (to view or retrieve current and historical data) either locally or remotely.
Accomplish local monitoring either by viewing the LCD panel or by using ROCLINK 800 software on a PC connected through the LOI port. FloBoss 103/104 Instruction Manual This page is intentionally left blank. 2-14 Installation and Use Revised August-2017. The FB100 accepts input voltages from 8.0 volts to 28 volts at the charge (CHG+ / CHG-) terminals on the termination board. Note The maximum power usage for DC voltage sources is 130 mW for the FloBoss 103 and 300 mW for the FloBoss 104, excluding battery charging. Revised August-2017 Power Connections.
FloBoss 103/104 Instruction Manual Do not allow the batteries to fully discharge. Either keep providing input Caution power or turn the device off. If the batteries fully discharge, the battery charger board may enter thermal limiting, which prevents the batteries from overheating but restricts input power. FloBoss 103/104 Instruction Manual 3.2.2 Installing Grounding for the FB100 The FB100 unit has two grounding screws inside the enclosure and one grounding screw outside the enclosure. For the grounding screw locations, refer to Figure 3-1. The grounding installation method for the FloBoss 100-Series depends on whether the pipeline has cathodic protection. (in mW) of any other devices used with the FB100 in the same power system.
The maximum power for DC voltage sources is 130 mW for the FloBoss 103 and 300 mW for the FloBoss 104, not including the battery charging. FloBoss 103/104 Instruction Manual Solar arrays generate electrical power for the FB100 from solar radiation.
The size of solar panels required for a particular installation depends on several factors, including the power consumption of all devices connected to the solar array and the geographic location of the installation. FloBoss 103/104 Instruction Manual Notes: ▪ The “I panel” value varies depending on the type of solar panel installed. Refer to the vendor’s specifications for the solar panel being used. ▪ The FB100 can accept a maximum of about 1 Amp, limited by its charging circuit. FloBoss 103/104 Instruction Manual In these circumstances, remove the battery charger module (part W) and use the FB103 or FB104 without internal power batteries. Refer to Section 3.5.3, Replacing the Batteries, for instructions on removing the battery charger module or contact Remote Automation Solutions LifeCycle Services for assistance in removing the battery charger module. FloBoss 103/104 Instruction Manual 3.6 Wiring Connections The following paragraphs describe how to connect the FB100 to power, I/O devices, and communications devices.
Use the recommendations and procedures described in the following paragraphs to avoid damage to equipment.: Check the input power polarity before turning on the power. (CHG+ / CHG-) with no external current limiting (internal current limit is 200 mA). The maximum power for DC voltage sources is 130 mWatts for the FloBoss 103 and 300 mWatts for the FloBoss 104, not including battery charging. FloBoss 103/104 Instruction Manual It is important to use good wiring practices when sizing, routing, and connecting power wiring. Ensure that all wiring conforms to state, local, and NEC codes. The CHG+ / CHG- terminal can accommodate up to 16 AWG wire.
FloBoss 103/104 Instruction Manual Chapter 4 – Input/Output In This Chapter I/O Description. 4-1 4.1.1 Selecting the Type of I/O.4-2 I/O Wiring Requirements.4-3 Analog Input.4-3 4.3.1 Wiring the Analog Input.4-3 Analog Output. 4-4 4.4.1 Wiring the Analog Output (6-point I/O Board). FloBoss 103/104 Instruction Manual 4.1.1 Selecting the Type of I/O To select the type of output for the Analog Output/Discrete Output #1 channel, flip the AO/DO switch on the termination board to the desired position. Refer to Figure 4-1 for the switch location. Then select the desired output type on the Configure. FloBoss 103/104 Instruction Manual 4.2 I/O Wiring Requirements I/O wiring requirements are site and application dependent.
Local, state, or NEC requirements determine the I/O wiring installation methods. Direct burial cable, conduit and cable, or overhead cables are options for I/O wiring installations. FloBoss 103/104 Instruction Manual Figure 4-2. Analog Input Wiring 4.4 Analog Output The Analog Output (AO) on the 6-point I/O termination board provides a 4–20 mA current source. The analog outputs use a 12-bit D/A converter with A/D values of 0 and 4095. FloBoss 103/104 Instruction Manual 4.4.2 Wiring the Analog Output (4-point I/O Board) Figure 4-4 shows the analog output wired as a current source, where AO+ Positive Current control Common Control 1-5V output 4-20mA current device – External power – Figure 4-4. 4–20 mA Analog Output Current Control.
FloBoss 103/104 Instruction Manual: The selectable analog inputs/discrete input channels should have Note the 250-ohm resistor disabled when configured for use as discrete inputs. 4.5.1 Wiring the Discrete Input Figure 4-6 shows the terminals for connecting the DI wiring. FloBoss 103/104 Instruction Manual ▪ Toggle mode.
▪ Latched mode. ▪ Timed discrete output (TDO) mode.: The switch for the selectable Analog Output/Discrete Output Note (DO-1) should be in the DO position, when configured for use as a Discrete Output. FloBoss 103/104 Instruction Manual Figure 4-8. Pulse Input Wiring 4.8 RTD Input The temperature is input through the Resistance Temperature Detector (RTD) probe and circuitry.
The RTD temperature probe mounts directly to the piping using a thermowell, outside the FloBoss enclosure. The RTD probe is then wired to the FloBoss RTD connections. FloBoss 103/104 Instruction Manual Chapter 5 – Communications In This Chapter Communications Overview. 5-1 EIA-485 (RS-485) Communications Wiring.5-2 Local Operator Interface Port Wiring.5-2 Serial Communications Card.5-3 Dial-up Modem Communications Card.5-4 This chapter describes the communications ports and cards available for FB100. FloBoss 103/104 Instruction Manual LOI port Comm 2 port Comm 1 port Figure 5-1. Communication Port Locations on Termination Board 5.2 EIA-485 (RS-485) Communications Wiring The EIA-485 communication accommodates RS-485 and EIA-485 signals on the Comm 1 port located on the termination board.
FloBoss 103/104 Instruction Manual ® Windows operating system. A prefabricated operator interface cable is available as an accessory. Refer to Figure 5-2.
The LOI port is intended for use with a PC running ROCLINK 800 software. This LOI port is compatible with EIA-232 (RS-232) levels. FloBoss 103/104 Instruction Manual Table 5-2. Communications Card Signals Signals Action The request to send signals that the modem is ready to transmit. The RXD receive data signals that data is being received at the communications card.
The TXD transmit data signals that data is being transmitted from the communications card. FloBoss 103/104 Instruction Manual Delay, and 10 millisecond Key Off Delay. On power up, the modem must be set up for Auto Answer. Periodic checks are made to ensure that the modem is still in Auto Answer or that it is not left off the hook after a certain period of non-communication. FloBoss 103/104 Instruction Manual This page is intentionally left blank. Communications Revised August-2017.
FloBoss 103/104 Instruction Manual Chapter 6 – Dual-Variable Sensor (DVS) In This Chapter Dual-Variable Sensor. 6-1 6.1.1 Making Process Connections.6-2 6.1.2 Configuring the DVS. 6-2 This chapter describes the Dual-Variable Sensor (DVS), which provides differential pressure and static pressure inputs to the FB103 for orifice flow calculation. FloBoss 103/104 Instruction Manual: Consult your local sales representative for special ranges.
Note 6.1.1 Making Process Connections Piping from the meter run connects to the DVS. Both the static and differential pressure sensors connect to female ¼-18 NPT connections on the bottom of the DVS. FloBoss 103/104 Instruction Manual pressure, RTD, and enclosure/battery temperature, to the selected metric mode.: When you select metric mode, realize that the FB103 adjusts Note only the Units.
You must manually change all values to the proper unit of measurement. FloBoss 103/104 Instruction Manual This page is intentionally left blank. Dual-Variable Sensor Revised August-2017. FloBoss 103/104 Instruction Manual Chapter 7 – Pulse Interface Module In This Chapter Pulse Interface Module.7-1 7.1.1 Making Process Connections.7-3 7.1.2 Configuring the Pulse Interface Module.
7-3 This chapter describes the Pulse Interface module, which provides pressure inputs and pulses counts to the FloBoss 104 for AGA7 flow calculation with AGA8 compressibility. FloBoss 103/104 Instruction Manual.
Static pressure is sampled once per second. Temperature is sampled and linearized once per second. Pressure transducer Pulse Interface module Meter adaptor Figure 7-1. FloBoss 104 Assembly The FB104 implements standard PI and AI alarming along with sensor and flow alarms. FloBoss 103/104 Instruction Manual The pressure transducers provide the measurement of the line pressure (P1) and can optionally measure downstream pressure or station inlet pressure (aux P2).
The Pulse Interface module is attached to the base of the FB104 at the factory. FloBoss 103/104 Instruction Manual This page is intentionally left blank. Pulse Interface Module Revised August-2017. FloBoss 103/104 Instruction Manual Chapter 8 – Calibration In This Chapter Calibration (AI, RTD & Meter).8-1 Performing a Calibration.8-1 Adjusting for Zero Shift.8-7 Verifying a Calibration.8-8 This chapter describes the processes for calibrating the AI, RTD, and Meter modules for the FB100-Series devices. The FB100 uses these values in the flow calculations while calibrating the points.
Click Freeze. Meter Calibration (FloBoss 103 Shown) If you are calibrating a pressure input, read the following Caution, and then isolate the pressure sensors from the process.
FloBoss 103/104 Instruction Manual Bleed Bleed High Pressure Open Remains Close Close Operating Shutdown Sequence Shutdn2 Figure 8-2. Removing the DVS from Service If you are calibrating a pressure input, set up the pressure calibrator and make the necessary connections to the DVS. Refer to Figure 8-3 for the line orientation during the calibration. FloBoss 103/104 Instruction Manual Figure 8-4. Set Zero Calibration Example Apply the low (zero) value. For a pressure input, this would typically be open to atmosphere. Enter the applied value in the Dead Weight / Tester Value field of the Set Zero dialog.
Refer to Figure 8-4. For static pressure on an absolute-pressure device, remember to enter the actual current atmospheric pressure, such as 14.73 psi. FloBoss 103/104 Instruction Manual Figure 8-6. Set Midpoint 1 If you are performing a two-point calibration, click Done. Calibration for this input is complete.
To calibrate midpoints, apply the desired pressure or temperature and enter the applied value in the Dead Weight / Tester Value field. FloBoss 103/104 Instruction Manual If you are performing a four-point calibration, click Done. Calibration for this input is complete. To calibrate a third midpoint, apply the desired pressure or temperature and enter the applied value in the Dead Weight / Tester Value field. FloBoss 103/104 Instruction Manual 8.3 Adjusting for Zero Shift If desired, use the zero shift procedure after calibrating the differential pressure input for the FB103. The FB103 calibrates differential pressure without applying line pressure to the sensor.
When you connect the sensor back to the process after calibration, a shift in the differential pressure can occur due to the influence of the line pressure. FloBoss 103/104 Instruction Manual 8.4 Verifying a Calibration ROCLINK 800 software can verify the calibration to check if the DVS requires re-calibration. To verify the calibration: Start ROCLINK 800 software and connect to the FB100.
Select Meter Calibration. Click Freeze. The Meter Calibration window displays. The current reading displays under each meter input as the Freeze Value. FloBoss 103/104 Instruction Manual Figure 8-12. Verify Calibration To log the Tester Value and the Live Reading to the Event Log as a record of the verification, click Log Verify.
The Meter Calibration screen displays. Continue to verify all required pressures/values. FloBoss 103/104 Instruction Manual This page is intentionally left blank. 8-10 Calibration Revised August-2017.
FloBoss 103/104 Instruction Manual Chapter 9 – Troubleshooting In This Chapter Troubleshooting Guidelines. 9-1 Troubleshooting Checklists. 9-2 9.2.1 Dial-up Modem.9-2 9.2.2 Serial Communications.9-2 9.2.3 Optional I/O.9-2 9.2.4 Software Issues.9-3 9.2.5 Power Issues. 9-3 9.2.6 Dual-Variable Sensor (FB103). FloBoss 103/104 Instruction Manual Troubleshooting Checklists 9.2.1 Dial-up Modem If you are experiencing troubles with an internal dial-up modem: ▪ Check to make sure you’ve applied power to the FB100. Check the ON/OFF jumper, the wiring connections at CHG+ and CHG-, and the wiring at the power source.
FloBoss 103/104 Instruction Manual: No field repair or replacement parts are associated with the Note I/O termination points. 9.2.4 Software Issues If you are experiencing problems with the FB100 that appear to be software-related, try resetting the FB100.
▪ Use a warm start to restart without losing configuration or log data. FloBoss 103/104 Instruction Manual If the input shows a Point Fail alarm, then the sensor is not communicating with the FB100. The DVS contains no user-serviceable or user-replaceable parts. Return the FB100 to your local sales representative for repair or replacement. FloBoss 103/104 Instruction Manual 9.3 Procedures 9.3.1 Preserving Configuration and Log Data Perform this backup procedure before your remove power from the FB100 for repairs, troubleshooting, removing or adding components, or upgrades. This procedure preserves the current flow computer configuration and log data held in RAM. FloBoss 103/104 Instruction Manual: This cold start does not include any of the clearing options Note available in a cold start you perform using ROCLINK 800.
Unscrew the front end cap cover (LCD end). Place the reset jumper (located on the LCD, if installed, or on the Battery Charger board at J2) in the RST position. Click Download to restore the configuration. 9.3.4 Connecting the Termination Board to the Backplane Older FloBoss 103 units were shipped with the termination board connected to the backplane through a 34-pin interface connector. Your FB103 may have a shrouded connector which ensures the correct polarity. FloBoss 103/104 Instruction Manual Attach this end to backplane first.
Attach this end to termination board second Figure 9-2. 34-Pin Interface Connector Troubleshooting Revised August-2017. FloBoss 103/104 Instruction Manual Appendix A – Glossary Note: This is a generalized glossary of terms. Not all the terms may necessarily correspond to the particular device or software described in this manual. For that reason, the term “ROC” is used to identify all varieties of Remote Operations Controllers (including ROC800-Series, ROC800L, DL8000, FloBoss™. FloBoss 103/104 Instruction Manual Communications port on a personal computer (PC). (continued) COMM Communications port on a ROC used for host communications.
Note: On FloBoss 500-Series and FloBoss 407s, COMM1 is built-in for RS-232 serial communications. Comm Module Module that plugs into a ROC to provide a channel for communications via a specified communications protocol, such as EIA-422 (RS-422) or HART.
FloBoss 103/104 Instruction Manual Distributed RTU Network, in which two or more remotely distributed RTU devices (RRTUs) are wirelessly connected in a peer-to-peer network to share data. (continued) DRTU A primary component of the Distributed RTU Network, consisting of a FB107 chassis housing a focused functionality CPU and a Network Radio module (NRM).
(www.fieldbus.org). Compressibility Factor. (continued) Frequency Shift Keypad. Function Sequence Table, a type of user-written program in a high-level language designed by Emerson Process Management’s Flow Computer Division.
Foot or feet. Ground Fault Analysis. Gigahertz, 10 cycles per second Electrical ground, such as used by the ROC’s power supply.
FloBoss 103/104 Instruction Manual Integral Value. Liquid Crystal Display. Local Display Panel, a display-only device that plugs into ROC300-Series units (via a parallel interface cable) used to access information stored in the ROC. Light-Emitting Diode. Logical Number The point number the ROC and ROC Plus protocols use for I/O point types are based on a physical input or output with a terminal location. FloBoss 103/104 Instruction Manual (continued) Node A basic structural component of the Distributed RTU Network.
A node (usually a FB107 chassis housing a focused-functionality CPU and a Network Radio module) provides a data collection point that wirelessly transmits data throughout the designed network. FloBoss 103/104 Instruction Manual Protocol A set of standards that enables communication or file transfers between two computers. Protocol parameters include baud rate, parity, data bits, stop bit, and the type of duplex. PSTN Public Switched Telephone Network. Process Temperature. FloBoss 103/104 Instruction Manual (continued) Script An uncompiled text file (such as keystrokes for a macro) that a program interprets in order to perform certain functions. Typically, the end user can easily create or edit scripts to customize the software.
Communication Ports.1-17 FCC Information.1-10 Communications Figures Wiring. FloBoss 103 Flow Manager with LCD.1-4 Communications Cards 1-2.
FloBoss 104 Flow Manager.1-4 Descriptions. Inside the FB100-Series Enclosure.1-5 Dial-Up Modem.
FloBoss 103/104 Instruction Manual 2-1. FB103 Dimensions (without a Solar Panel) Flow Time.1-11.2-5 Flowing Minutes.1-12 2-2. FB104 Dimensions.2-6 Function Sequence Tables. FloBoss Dimensions (with a 2-watt Functions.1-10 Solar Panel and LCD).2-6 2-4. FloBoss 103/104 Instruction Manual RAM.1-7 RBX Function.
1-15 Memory. 1-17 Real-Time Clock.1-19 Metric.6-2 Related technical information.1-21 Microprocessor. 1-7, 1-17 Removing power.9-6 Min / Max Historical Log.1-13 Repair. FloBoss 103/104 Instruction Manual Discrete Outputs.4-6 EIA-485 Communications Cards.5-2 Vibration.2-2 General.3-8 Voltage.3-4 Grounding.3-8 Grounding Requirements. 3-2 I/O Card Pulse Inputs.4-7 I/O Wiring.4-3 Watchdog LOI.5-3 Software and Hardware.
FloBoss 103/104 Instruction Manual This page is intentionally left blank. Revised August-2017. Emerson Automation Solutions Remote Automation Solutions Emerson FZE P.O.
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